I wanted to get a good start on the grill shell before I put the truck aside for a couple of weeks. I have other things to deal with.
I welded in the patch piece that I fabricated yesterday. I still have some work to do on it, but this made a huge improvement.
I also received some goodies to help me finish up the bed. I went ahead and ordered the rear stake pockets so that I would have some real measurements to go by to get the bed end ready for the tail gate.
I also got the bottom tail gate hinges and the gate latches (?)
Check back in a couple of weeks ... I will be starting on the bed again! I finally feel like I'm making some progress.
Thursday, September 15, 2011
Wednesday, September 14, 2011
From the Back to the Front
Had to run some errands this AM so I just had a few hours to work on the truck.
I took a break form the back end and started shaping the piece for the big hole in the grill shell top. (Around the filler opening). This was time consuming, so not a lot of progress = few pictures :o(
Here is a video for fun ....
I took a break form the back end and started shaping the piece for the big hole in the grill shell top. (Around the filler opening). This was time consuming, so not a lot of progress = few pictures :o(
Here is a video for fun ....
.......
Tuesday, September 13, 2011
Tailgate
First thing I attempted several videos while driving the truck up the driveway. I finally located a suction cup holder for my phone and stuck it in the window so I could go hands free LOL The only problem was the truck wasnt warmed up so I had to keep tapping the gas to keep it going.
EDIT: It turned out to be the carb causing the problem and I have since rebuilt it ... check August 2012 blog posts for an updated drive video.
Messed around with the tailgate today. It was pretty banged up and I think I have gotten it about as straight as I'm going to.
Front |
Front |
Back |
Back |
Then I installed the traction bars just to get them out of my way.
Put the hood sides back on and the hood trim. Also I took the gas tank back out and mocked up the bed and tailgate.
Monday, September 12, 2011
A breath of fresh air!!
I started today grinding a couple welds on the bed corners and the tailgate.
I have some up coming obligations next week so I decided to take the truck off the jack stands and clean the garage.
Remember my transmission issue ......Since pulling the trans the truck went into first and reverse fine. I still hear a little noise when I let thee clutch out in neutral, so I have to do some adjusting on the fork.
I did not go any further than the top of the driveway since a lot of the body parts are not connected well. But it went up the driveway without any problems, and the drive is pretty steep. Maybe I will mess with it some more tomorrow and take it for a quick spin around the block.
I have some up coming obligations next week so I decided to take the truck off the jack stands and clean the garage.
I like this shot. |
I need to get those hood sides back on. |
The grill is not bolted on, it is just sitting on. |
Needs a bath! |
The bed is sitting up in the front because of the gas tank which will eventually get moved. |
Remember my transmission issue ......Since pulling the trans the truck went into first and reverse fine. I still hear a little noise when I let thee clutch out in neutral, so I have to do some adjusting on the fork.
I did not go any further than the top of the driveway since a lot of the body parts are not connected well. But it went up the driveway without any problems, and the drive is pretty steep. Maybe I will mess with it some more tomorrow and take it for a quick spin around the block.
Sunday, September 11, 2011
The Bed Day 16: Just a few more holes and a brace!
Started out filling more holes. I got most of the ones I wanted done, at least the ones that would be seen with the fenders in place.
Then I beat on the tail gate a bit and made a missing brace. ...
Then I beat on the tail gate a bit and made a missing brace. ...
Factory brace. |
Factory brace. |
Missing brace. |
New brace coming right up. |
Fitting the new brace |
Original |
Fabricated |
Can hardly tell :O) |
Saturday, September 10, 2011
Holes, Holes, & More Holes: The Bed Days 14 & 15
I filled a bunch of holes on the bed sides. I think most of them are from different fender position configurations.
I started out cutting out the little pieces of metal to fit the hole. The process is time consuming. Eventually I started putting the metal on one side just big enough of a square to cover the hole then I fill it in from the other side. Once it is welded up I grind the metal piece flush.
Then I shot the side with Rust Reformer.
Then I started marking holes on the other side and got a few welded.
I sanded down the rear panel and shot it with Reformer before I called it a day.
I started out cutting out the little pieces of metal to fit the hole. The process is time consuming. Eventually I started putting the metal on one side just big enough of a square to cover the hole then I fill it in from the other side. Once it is welded up I grind the metal piece flush.
This is what happened to my small magnet when I hit the other side with the welder. I switched to a heavier magnet and that did not happen again. |
Then I shot the side with Rust Reformer.
Then I started marking holes on the other side and got a few welded.
I sanded down the rear panel and shot it with Reformer before I called it a day.
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